Dean D80 Series Manual de Instruções Página 1

Dean, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. Price: $15.00 24-Hour Servic

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-6 Interface Boards (cont.) CURRENT FLOW THROUGH INTERFACEBOARD 806-454925811J3J21245

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-7 Thermostats Different types of thermostats are used in Decathlon Series gas fryers,

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-8 1.3 Cleaning the Gas Valve Vent Tube (if applicable) 1. Set the fryer power switch

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-9 1.5 Adjusting the Pilot Flame 1.5.1 Main Pilot 1. Remove the cap from the pilot

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-10 1.6.1 Electronic Thermostat Controller (cont.) 9. After the calibration is comple

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-11 1.7 Replacing Fryer Components 1.7.1 Replacing the Computer 1. Disconnect the f

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-12 1.7.2 Replacing the Backup Thermostat (if applicable) 1. Disconnect the fryer fro

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-13 1.7.3 Replacing the Temperature Probe (Computer-Equipped Fryers) 1. Disconnect th

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-14 1.7.3 Replacing the Temperature Probe (Computer-Equipped Fryers-cont.) 6. Loosen a

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-15 1.7.4 Replacing the High-Limit Thermostat 1. Turn fryer off and drain cooking oi

Please read all sections of this manual and retain for future reference. This product has been certified as commercial cooking equipment and MUSTMU

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-16 1.7.4 Replacing the High-Limit Thermostat (cont.) 6. Remove high-limit mounting b

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-17 1.7.4 Replacing the High-Limit Thermostat (cont.) 8. Mark and disconnect wires a

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-18 1.7.5 Replacing Rocker Switches 1. Disconnect the fryer from the electrical supply

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-19 1.7.6 Replacing the Gas Valve DANGER Drain the frypot or remove the handle from

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-20 1.7.8 Replacing the Frypot 1. Open fryer doors on fryer and remove filter pan (if

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-21 1.7.8 Replacing the Frypot (cont.) 7. Locate all screws securing back panels. Sc

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-22 1.7.8 Replacing the Frypot (cont.) 10. Remove screws securing flue-cap braces to f

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-23 1.7.8 Replacing the Frypot (cont.) 13. Remove steel line from oil-return valve and

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-24 1.7.8 Replacing the Frypot (cont.) 16. Remove four bolts securing flue to the fryp

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-25 1.7.8 Replacing the Frypot (cont.) 20. Remove the burner shield. Loosen burner b

DANGER The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil.

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-26 1.7.8 Replacing the Frypot (cont.) Each burner is unique in the flame-transfer hol

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-27 1.7.8 Replacing the Frypot (cont.) 23. Remove screw(s) securing the electronic or

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-28 1.7.8 Replacing the Frypot (cont.) 27. Remove the temperature probe from frypot. (

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-29 1.7.8 Replacing the Frypot (cont.) 31. Using a sharp knife or box-cutter, cut the

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-30 1.8 Troubleshooting and Problem Isolation This section is intended to provide tech

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-31 Problems Related to the Electronic Circuits If gas and electrical power are supplie

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-32 1.8.2 Improper Burner Functioning (cont.) If popping occurs only during peak opera

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-33 1.8.2 Improper Burner Functioning (cont.) Burners lighting on the left side only m

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-34 1.8.4 Computer-Related Problems Compu-Fry Features Sensitivity or "Stretch a

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-35 1.8.5 Filtration Problems The majority of filtration problems arise from operator e

Decathlon Series Gas Fryers Service & Parts Manual TABLE OF CONTENTS Page # 1. SERVICE PROCEDURES 1-1 1.1 Functional Description

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-36 1.8.5 Filtration Problems (cont.) 3. Prior to reassembly, the inside housing must

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-37 1.8.7 Basket Lift Malfunctions 1.8.7.1 Bell-Crank Basket Lifts Most Decathlon Se

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-38 1.8.7.1 Bell-Crank Basket Lifts (cont.) Motor Problems If power is reaching the m

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-39 Motor and Gear Problems (cont.) If the lift cycles correctly but fails to remain in

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-40 1.9.1 General Troubleshooting A. Pilot does not stay lit (fryer is on and therm

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-41 1.10 Wiring Diagrams Note: The diagrams in this section depict wiring as of the d

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-42 1.10.1 Decathlon Dual-vat, Current Configuration- Part 2 of 2 WHT421 3RESISTOR48 O

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-43 1.10.2 Decathlon Dual-vat, Computer Option (With Backup Operating-Thermostat) Alt

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-44 1.10.3 Decathlon Interface Board (Enlarged View) RIGHTTEMPPROBE4J387R-HEATLED 4RL-3

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-45 1.10.4 Single Decathlon With SUFF Filtration and Basket Lifts (PBI) PVVALVEGND (B

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-1 1.1 Functional Description Decathlon Series gas fryers contain a welded steel fryp

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-46 1.10.5 Decathlon Basket Lifts- Typical Wiring CRWHTMOTORSLIFTLBLUEBLUENCUPSWITCHE

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-47 1.10.6 UFF Filtration- Typical Wiring T3P2T8HEAT TAPE - 25WATTP/N 810-2100MOTORCO

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-1 28332734141315183129171233221 81093547612624202252511216193036Controllers, probes andrelated/

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-2 2.1 Decathlon D-20 Primary Components ITEM PART # COMPONENT 1 826-1874 Frypot- M/S- D20

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-3 2.1 Decathlon D-20 Primary Components (cont.) ITEM PART # COMPONENT 23 106-2121SP Door A

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-4 2.2 Decathlon D-50 Primary Components (cont.) ITEM PART # COMPONENT 4 810-2032 Pilot B

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-5 2.2 Decathlon D-50 Primary Components (cont.) ITEM PART # COMPONENT 25 803-0277 Grid Ass

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-6 2.3 Decathlon D-60 Primary Components (cont.) ITEM PART # COMPONENT 5 200-1615 Manifol

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-7 2.3 Decathlon D-60 Primary Components (cont.) ITEM PART # COMPONENT 29 812-1226SP Drai

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-8 2.4 Decathlon D-80 Primary Components (cont.) ITEM PART # COMPONENT 13 200-2686 Channe

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-2 1.1 Functional Description (cont.) An electromechanical gas valve regulates gas flo

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-9 2.5 Control Panel Options, D60 Series 123 45 678910 ITEM PART # COMPONENT 1 210-11

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-10 2.6 Optional Components and Controllers (CE and Domestic)* * Components are applicable to

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-11 2.6 Optional Components and Controllers (CE and Domestic-cont.) ITEM PART # COMPONENT 5

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-12 2.7 Transformers & Component Boxes- Multi-Batteried Decathlons Spark ModuleHousing:

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-13 2.8 Oil Drain Manifold, Drain Flush and Drain Valve Components 1To DrainValveTo DrainVa

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-14 2.8 Oil Drain Manifold, Drain Flush and Drain Valve Components (cont.) ITEM PART # CO

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-15 2.9 Oil Return Manifold Components 123456118791012131415161917618 5D460 Oil Return (Typ

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-16 2.9 Oil Return Manifold Components (cont.) ITEM PART # COMPONENT 11 813-0654 Nipple,

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-17 2.10 Oil Return and Oil Flush Components (cont.) ITEM PART # COMPONENT 1 Microswitch

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-18 2.11 Under Fryer Filter (UFF) Components 2.11.1 D50 and D60 Series Fryers 1234567891011

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-3 Electronic Ignition Configuration (cont.) At start-up the ON/OFF switch is placed in

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-19 2.11.2 D80 Series Fryers 123456781291011 ITEM PART # COMPONENT 1 106-1584SP Filter

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-20 2.12 Single Under Fryer Filter (SUFF) Components 2.12.1 D50 Series Fryers 123456781291

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-21 2.12.2 D60 and D80 Series Fryers 123456781291011 ITEM PART # COMPONENT 1 823-3774

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-22 2.13 Basket Lift Components (D50, D60 and D80 Series) 1234567891011121314151617

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-23 2.13 Basket Lift Components (D50, D60 and D80 Series- cont.) ITEM PART # COMPONENT 1 2

DECATHLON SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2-24 2.14 Trough, Holster and Cover Components- D60 & D80 Series 1234 ITEM PART # C

Dean, 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-8

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-4 Interface Boards (cont.) IFB 807-3566 (115V) & IFB 807-3722 (208/230V): These in

DECATHLON SERIES GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-5 Interface Boards (cont.) IFB 806-4549. This interface board is used in computer-equ